Feed Machinery Processing Feed Advantages

At present, China's feed machinery industry has a certain planning and level, feed machinery production enterprises have developed to more than 900,000, during which more than 600 backbone enterprises.

It is mainly divided into: feed machinery group, feed machinery parts, cattle feed machine, poultry feed making machine destruction equipment series, mixing equipment series, granulating equipment series, grading equipment, expansion equipment, drying equipment, stable cooling equipment, transportation equipment, finishing equipment.

The primary layout of animal feed manufacturing process
The main engine is composed of feeding, mixing, granulating, transmission and smoothing system. The operational process is demand powder, water content is not more than 15% of the cooperation from the hopper into the feeding ground dragon, through regulate speed stepless speed regulation, obtain the suitable material flow, and then into the blender, after mixing rod agitation mix with steam conditioning, if need to increase the molasses or grease, can also be from a homology with steam quality in the mixing barrel, The increase of grease is usually not more than 3%, otherwise it is difficult to form, after quenching and tempering, the temperature of the powder can reach 64 ~ 85
℃, and the humidity reaches 14 ~ L 6%.Then through the chute, with the iron suction equipment to remove the iron impurities mixed in the powder guess, into the granulation chamber for granulation. The primary advantages of feed machinery processing feed:

1, can prevent animal picky eating. Cooperative feed formula has a variety of materials, nutrients, can prevent the animal from choosing their favorite meal from the powder. Because of the uniformity of granular feed in the process of storage and transportation and feeding, feeding loss can be reduced by 8% to 10%.
2. High feed return rate. In the granulation process, because of the induction of water, temperature and pressure, make the feed attack some physical and chemical reaction, starch gelatinization, enzyme activity enhanced, can make the feed more effectively digested by the feeding animals, into weight gain. Feeding birds and pigs with pellet feed can increase feed conversion rate (i.e., return rate) by 10-12% compared with powder feed. The average daily gain of pigs was 4% and the ratio of feed to meat was 6%.Feed broiler, feed meat ratio can be reduced by 3%-10%.
3. Storage and transportation are more economical. By pelleting, bulk density of feed is usually increased by 40% to 100%, which can reduce storage capacity and save shipping costs.
4, good liquidity, easy to manage. Many powders, especially those with low specific weight, such as fluffy feed, molasses, or feed high in fat and urea, often stick to the stock. Because pellets flow well and rarely appear to adhere, they are popular on farms that use active feeders for programed dairy or poultry farming.
5. Prevent active grading of feed ingredients and reduce environmental pollution. In the process of powder storage and transportation because of the volume and quality of different powder, it is easy to occur grading. Made of particles, there is no classification of feed components, and particles are not easy to dust, in the process of feeding particles to the air and water pollution is much less than powder.
6. Kill salmonella in animal feed. Salmonella remains in the animal system after ingestion, and humans who eat animals infected with the bacteria can get salmonella gastroenteritis. The method of steam tempering and granulating can kill salmonella in animal feed.

Feeding characteristics of flat die granulator

The first station where the material enters the flat die wood pellet maker is the feeding room. The feeding room plays the role of buffering and feeding materials, and completes the feeding of the materials to the wedge-shaped grab angle of the grinding roller. The feeding chamber has two characteristics. One is that the feeding space is wide, which provides space for the large-diameter press rollers that squeeze the biomass raw materials, and also provides the feeding space for the fluffy biomass raw materials; the second is the direct action of gravity. The feeding principle is efficient and practical.

Biomass materials such as sawdust, branches, shredded tree branches and straw powder have high crude fiber content, are light and fluffy, and are not easy to feed. The spacious feeding room, first of all, can provide a wide feeding space for the material. Secondly, it is allowed to be equipped with a large-diameter press roller, thereby increasing the grabbing angle and enhancing the grabbing ability for coarse fiber materials. According to calculations, the bulk density of the sawdust material is about 200kg/m3, the porosity is about 75%, the material itself is light and fluffy, and the compression ratio when it is made into pellets is above 6, which places higher requirements on the feeding space. The flat die sawdust pellet mill has a spacious feeding chamber. Take the flat die pelletizer machine as an example, its effective feed volume is about 120dm3, and a single feed can reach 24kg, which can fully meet the needs of the machine.

Secondly, the process of material feeding is a process of natural falling under the action of gravity. There is no need to force feeding, and the raw materials can directly fall to the station suitable for extrusion. This feeding method is obviously better than the ring die wood pellet machine. When the ring die machine is working, it is necessary to explore the corresponding guide plate parameters for different materials. If the material properties change slightly, the guide plate has to be changed, which limits. The adaptability of the ring die machine to raw materials is improved.

Why the straw pellet machine can be developed rapidly

In today's resource-scarce society, in order to protect our planet, we must save resources while looking for new energy. In order to adapt to the development and needs of the times, the pellet feed produced by the straw poultry feed making machine has been welcomed by farmers. This is the important secret why the straw pellet machine can develop rapidly.

The rapid development of straw pellet machines mainly reflects two aspects:

1. The straw pellet machine uses stalk-type biomass straw pellets as a new type of biomass pellet fuel, which replaces coal for various purposes such as cooking, heating, and power generation. Compare biomass pellet fuel with mineral fuel this kind of biomass pellet fuel not only has low environmental pollution, but is also easy to obtain, cheap, and rich in resources. As long as there are green plants growing year after year, this resource will never be exhausted.
2. The straw cattle feed machine solves the influence of some external conditions, such as the straw itself is relatively light, relatively large, and easy to wind, rain, snow and fire when used. Moreover, the straw pellet machine produces forage grass and forage crop straws into forage pellets. , Forage grass has good palatability after maturation, long-term preservation and no deterioration, easy storage, so that the resources of forage grass production areas have a wider market, and it plays a more important role in protecting grasslands and developing captive animal husbandry.

The development prospects of straw pellet machines are very good. Facing the prospects of the current pellet fuel industry or feed aquaculture industry, the aquaculture industry will also go international in a few years, so there is a straw pellet opportunity to improve the quality of our lives. , It will improve the work efficiency of our aquaculture industry and at the same time let the straw feed making machine improve our work efficiency. The straw pellet machine is favored by more and more people due to its special advantages. From the above two points, we can see that the production of the straw pellet machine has provided a lot of convenience for our lives. Welcome to inquire and purchase, and look forward to cooperating with you!

Jilin City began to use straw as energy on a large scale

 Jilin City produces more than 5 million tons of crop stalks every year. In addition to burning wood and fodder, more than 3 million tons are left. Nowadays, these straws, which can only be thrown away in the past, have new uses.

In many towns and villages in Longtan District, 8 straw wood pellet plants have been built to use straw to produce molding fuels. The price of straw fuel is 10% lower than that of coal with the same calorific value.
During the combustion process, the calorific value can reach 3,800 to 4,200 kcal, and during the combustion process, there is no emission of sulfur dioxide and some waste. After burning, its waste is very good potash fertilizer.
The rice straw and rice husk are crushed and processed into carbon rods and carbon blocks to replace coal.
So far, Jilin City has 10 straw briquettes processing enterprises, 45 production lines, and an annual processing capacity of 300,000 tons. Relevant departments of Jilin City stated that during the “Twelfth Five-Year Plan” period, they will also invest 870 million yuan to focus on the construction of 17 key projects including biomass briquette, straw biomass central heating transformation, and biomass power generation, and strive to complete the project. Later, it replaces 410,000 tons of standard coal every year.

ABC Machinery's sawdust pelletizer machine and wood pellet maker are both energy-saving and environmentally friendly. Our company guarantees product quality and will definitely provide you with the most satisfactory service!

The working process of flat mould granulator and the granule forming mechanism

 According to the motion state of the executive parts, flat die animal feed making machine has three kinds of moving roller type, moving mode and die roller double moving type. The last two kinds are commonly used in small chicken feed making machine, while larger models generally use moving roller type. According to the shape of the grinding roller, it can be divided into two kinds: cone roller and straight roller. The working principle of straight-roll moving-roll poultry feed production machine is shown in Figure 1: the motor drives the spindle through the reducer, which drives the grinding roller, and the grinding roller revolves around the spindle and rotates around the grinding roller shaft. Biomass, when the particles are processed raw material is fed into flat die machine feeding chamber, under the common role of distributor and scraper evenly on the flat die, driven spindle roller continuous rolled material layer, squeezing material into the die, material in the die hole forming type, such as process, after a certain time in cylindrical form being squeezed out, rotating knife cutting the material, the formation of particles, The granules are sent out by the sweep plate.

Biomass raw materials mainly contain cellulose, hemicellulose, lignin and other substances, and the forming mechanism between the die rollers of the poultry feed making machine is as follows (see Figure 2) :Feeding zone of the material under the action of gravity is clingy on flat die, when the roller rolling forward, deformation of material into the compression zone, then by extrusion, raw materials entering the particles, the gap between the air gap is expelled, each other between the particle position constantly updated, all gradually larger gap between particles was dominated by particles that can get into. With roller continue rolling, by compaction of raw materials into the extrusion area, part of the wedge area, die cone hole part and the first half belong to extrusion area, within the area, the pressure continues to increase, the particle itself deformation and plastic flow occurs, the perpendicular to the direction of maximum principal stress is extended, and continue to pack around the smaller gap, Due to the friction between the roller and the material effect intensifies and produce a lot of calories, which can soften, raw materials containing lignin adhesive force increases, the softening of the joint action of cellulose in the lignin and biomass, biomass forming gradually, then part of the residual stress in storage within the forming block and combined with solid particles but not very stable. The forming block enters the mold retaining section of the die hole under the action of extrusion, in which the residual stress which is not conducive to shape keeping is eliminated and the particles are shaped.

Technical guidance about feed pellet machine

The influence of the bearing on the feed pellet machine

When we use the feed pellet machine, we must be reasonable. The premonition of the feed pellet machine failure is the noise. The problem that often occurs in the feed pellet machine is that the bearing is damaged. We will obviously feel that the feed pellet machine itself has a big problem. Shaking or a lot of parts of itself have stopped rotating, these are all indicating that the bearing has a problem. This phenomenon is often caused by excessive operation, and running too fast can also cause this problem.

Today, with the rapid development of high and new technology, it is impossible for an animal feed business without innovative technology. To win a stable development, you must have a certain strength and endurance. At present, due to market demand, there are various types and forms of pellet machines. As a professional manufacturer of pellet machines, ABC Machinery constantly listens to the opinions and requirements of entrepreneurs. According to the current market situation, we can manufacture pellet machines that meet the market and can be loved by entrepreneurs. We can provide customers according to customer requirements. Build a pellet machine.

ABC Machinery specializes in the production of cattle feed machine, poultry feed making machine, wood pellet machine and rod making machines. More products are available: www.gcmec.com.

Corn processing equipment network briefly describes the development history of corn

Corn processing equipment network briefly describes the development history of corn! Corn is indeed a kind of enduring food crop and economic crop. The scientific name of corn is maize, the common name is cob, corn, rice, etc., which belong to the grass family. Corn is one of the very ancient crops, and has been cultivated in my country for more than 470 years. My country’s corn is distributed in a wide area, from Hainan Island in the south, Heilongjiang in the north, Taiwan in the east, and Xinjiang in the west. The main production areas are concentrated in the northeast, north and southwest regions, forming a slope from northeast to southwest band. Corn has the characteristics of short growth period, high temperature tolerance, strong adaptability, high yield, and high economic value, and has received great attention from people. At present, corn occupies an important position in the entire human life and has become a major cereal suitable for humans and livestock as well as an important industrial raw material.

Corn is also a good food and economic crop last night, and it has played an indelible role in everyone's life and economy. Corn is an important raw material in flour mill business.Therefore, vigorously promote food crops and support maize flour milling process equipment is an indispensable item! ABC Machinery specializes in the production of maize milling machine, corn infiltration processing machinery, large, medium and small particle processing equipment. It attaches great importance to the training of management and technical personnel, and vigorously develops large-scale complete corn processing equipment, corn deep processing equipment and its supporting products with the domestic advanced level. The company pursues the marketing concept of "Quality First, Integrity First", and strives to give full play to its already formed advantages in corn processing technology, equipment quality, installation and commissioning and after-sales service, and strive to create value for customers, mutual benefit and win-win, more corn For detailed information of processing equipment, please log in to www.flourmillplant.com or email to info@abcmach.com for detailed consultation!