ABC Machinery wood pellet machine Algeria customer inspection

On June 5, 2018, Algerian customers came to visit our company. Algerian customers come to our production base to deepen their understanding of our company and products through actual visit and investigation, so as to carry out further cooperation. Wood pellet maker is the main part of wood pellet production line, wood pellet extrusion into particles is the key step of the whole set of wood pellet production line.

Subsequently, the customer visited each production workshop of our company under the guidance of our manager, and our engineers explained the production situation and process of our products to him. Through the on-site inspection of our products, the Algerian customer highly recognized the overall strength of our company. After the on-site and product inspection, the two sides had a friendly negotiation. The foreign trade manager expressed his sincere hope that both sides could reach a consensus on cooperation. The manager also mentioned that our company relies on stable product quality, high quality after-sales service two strong advantages, under the support of new and old customers rapid growth, development, has been among the domestic brand, by the majority of customers praise.

Henan ABC Machinery Co., Ltd. has a lot of customers in Algeria, often Algerian customers to ABC Machinery to inspect the sawdust pellet machine production line, the wood pellet machine in the crusher system is very interested in, The wood chip pulverizer is composed of the main engine, fan, saxron, dust removal system and electric control system, which can pulverize the branches into wood chips as particles. The successful docking with Algerian customers marks that our company has taken another solid step in the development process of the testing machine market in Algeria!

ABC Machinery Sawdust Pellet Machine Algeria Customer Visit

On June 5, 2018, Algerian customers came to our company for inspection. Algerian customers come to our company's production base, aiming to deepen their understanding of our company and products through actual visits and inspections, so as to carry out further cooperation. The wood pellet maker is the main part of the wood pellet production line. Extruding wood pellets into pellets is the key step of the whole wood pellet production line.

Subsequently, the customer visited our company’s production workshops under the leadership of our company’s manager, and our company’s engineers explained the production situation and process of the products to them.
Through on-site inspections of the company’s products, the Algerian customers have a strong understanding of our company’s overall strength. Highly recognized. After the site and product inspections, the two parties had a friendly negotiation. The foreign trade manager expressed his sincere hope that the two sides can reach a consensus on cooperation. The manager also mentioned that, relying on the two strong advantages of stable product quality and high-quality after-sales service, our company has grown and developed rapidly with the support of new and old customers. It has now become a domestic brand and has received unanimous praise from customers.

Henan ABC Machinery Co., Ltd. has many customers in Algeria. Algerian customers often come to Henan ABC Machinery wood pellet manufacturer to inspect the pelletizing machine production line. They are very interested in the crusher system in the wood pellet machine. The wood pellet crusher is hosted by the crusher. , Fan, Shakron, dust removal system, electric control system, pulverize branches, etc. into wood chips to make particles. The successful docking with Algerian customers this time marks another solid step taken by our company in the development process of Algeria's testing machine market!

Feed Machinery Processing Feed Advantages

At present, China's feed machinery industry has a certain planning and level, feed machinery production enterprises have developed to more than 900,000, during which more than 600 backbone enterprises.

It is mainly divided into: feed machinery group, feed machinery parts, cattle feed machine, poultry feed making machine destruction equipment series, mixing equipment series, granulating equipment series, grading equipment, expansion equipment, drying equipment, stable cooling equipment, transportation equipment, finishing equipment.

The primary layout of animal feed manufacturing process
The main engine is composed of feeding, mixing, granulating, transmission and smoothing system. The operational process is demand powder, water content is not more than 15% of the cooperation from the hopper into the feeding ground dragon, through regulate speed stepless speed regulation, obtain the suitable material flow, and then into the blender, after mixing rod agitation mix with steam conditioning, if need to increase the molasses or grease, can also be from a homology with steam quality in the mixing barrel, The increase of grease is usually not more than 3%, otherwise it is difficult to form, after quenching and tempering, the temperature of the powder can reach 64 ~ 85
℃, and the humidity reaches 14 ~ L 6%.Then through the chute, with the iron suction equipment to remove the iron impurities mixed in the powder guess, into the granulation chamber for granulation. The primary advantages of feed machinery processing feed:

1, can prevent animal picky eating. Cooperative feed formula has a variety of materials, nutrients, can prevent the animal from choosing their favorite meal from the powder. Because of the uniformity of granular feed in the process of storage and transportation and feeding, feeding loss can be reduced by 8% to 10%.
2. High feed return rate. In the granulation process, because of the induction of water, temperature and pressure, make the feed attack some physical and chemical reaction, starch gelatinization, enzyme activity enhanced, can make the feed more effectively digested by the feeding animals, into weight gain. Feeding birds and pigs with pellet feed can increase feed conversion rate (i.e., return rate) by 10-12% compared with powder feed. The average daily gain of pigs was 4% and the ratio of feed to meat was 6%.Feed broiler, feed meat ratio can be reduced by 3%-10%.
3. Storage and transportation are more economical. By pelleting, bulk density of feed is usually increased by 40% to 100%, which can reduce storage capacity and save shipping costs.
4, good liquidity, easy to manage. Many powders, especially those with low specific weight, such as fluffy feed, molasses, or feed high in fat and urea, often stick to the stock. Because pellets flow well and rarely appear to adhere, they are popular on farms that use active feeders for programed dairy or poultry farming.
5. Prevent active grading of feed ingredients and reduce environmental pollution. In the process of powder storage and transportation because of the volume and quality of different powder, it is easy to occur grading. Made of particles, there is no classification of feed components, and particles are not easy to dust, in the process of feeding particles to the air and water pollution is much less than powder.
6. Kill salmonella in animal feed. Salmonella remains in the animal system after ingestion, and humans who eat animals infected with the bacteria can get salmonella gastroenteritis. The method of steam tempering and granulating can kill salmonella in animal feed.

Feeding characteristics of flat die granulator

The first station where the material enters the flat die wood pellet maker is the feeding room. The feeding room plays the role of buffering and feeding materials, and completes the feeding of the materials to the wedge-shaped grab angle of the grinding roller. The feeding chamber has two characteristics. One is that the feeding space is wide, which provides space for the large-diameter press rollers that squeeze the biomass raw materials, and also provides the feeding space for the fluffy biomass raw materials; the second is the direct action of gravity. The feeding principle is efficient and practical.

Biomass materials such as sawdust, branches, shredded tree branches and straw powder have high crude fiber content, are light and fluffy, and are not easy to feed. The spacious feeding room, first of all, can provide a wide feeding space for the material. Secondly, it is allowed to be equipped with a large-diameter press roller, thereby increasing the grabbing angle and enhancing the grabbing ability for coarse fiber materials. According to calculations, the bulk density of the sawdust material is about 200kg/m3, the porosity is about 75%, the material itself is light and fluffy, and the compression ratio when it is made into pellets is above 6, which places higher requirements on the feeding space. The flat die sawdust pellet mill has a spacious feeding chamber. Take the flat die pelletizer machine as an example, its effective feed volume is about 120dm3, and a single feed can reach 24kg, which can fully meet the needs of the machine.

Secondly, the process of material feeding is a process of natural falling under the action of gravity. There is no need to force feeding, and the raw materials can directly fall to the station suitable for extrusion. This feeding method is obviously better than the ring die wood pellet machine. When the ring die machine is working, it is necessary to explore the corresponding guide plate parameters for different materials. If the material properties change slightly, the guide plate has to be changed, which limits. The adaptability of the ring die machine to raw materials is improved.

Why the straw pellet machine can be developed rapidly

In today's resource-scarce society, in order to protect our planet, we must save resources while looking for new energy. In order to adapt to the development and needs of the times, the pellet feed produced by the straw poultry feed making machine has been welcomed by farmers. This is the important secret why the straw pellet machine can develop rapidly.

The rapid development of straw pellet machines mainly reflects two aspects:

1. The straw pellet machine uses stalk-type biomass straw pellets as a new type of biomass pellet fuel, which replaces coal for various purposes such as cooking, heating, and power generation. Compare biomass pellet fuel with mineral fuel this kind of biomass pellet fuel not only has low environmental pollution, but is also easy to obtain, cheap, and rich in resources. As long as there are green plants growing year after year, this resource will never be exhausted.
2. The straw cattle feed machine solves the influence of some external conditions, such as the straw itself is relatively light, relatively large, and easy to wind, rain, snow and fire when used. Moreover, the straw pellet machine produces forage grass and forage crop straws into forage pellets. , Forage grass has good palatability after maturation, long-term preservation and no deterioration, easy storage, so that the resources of forage grass production areas have a wider market, and it plays a more important role in protecting grasslands and developing captive animal husbandry.

The development prospects of straw pellet machines are very good. Facing the prospects of the current pellet fuel industry or feed aquaculture industry, the aquaculture industry will also go international in a few years, so there is a straw pellet opportunity to improve the quality of our lives. , It will improve the work efficiency of our aquaculture industry and at the same time let the straw feed making machine improve our work efficiency. The straw pellet machine is favored by more and more people due to its special advantages. From the above two points, we can see that the production of the straw pellet machine has provided a lot of convenience for our lives. Welcome to inquire and purchase, and look forward to cooperating with you!

Jilin City began to use straw as energy on a large scale

 Jilin City produces more than 5 million tons of crop stalks every year. In addition to burning wood and fodder, more than 3 million tons are left. Nowadays, these straws, which can only be thrown away in the past, have new uses.

In many towns and villages in Longtan District, 8 straw wood pellet plants have been built to use straw to produce molding fuels. The price of straw fuel is 10% lower than that of coal with the same calorific value.
During the combustion process, the calorific value can reach 3,800 to 4,200 kcal, and during the combustion process, there is no emission of sulfur dioxide and some waste. After burning, its waste is very good potash fertilizer.
The rice straw and rice husk are crushed and processed into carbon rods and carbon blocks to replace coal.
So far, Jilin City has 10 straw briquettes processing enterprises, 45 production lines, and an annual processing capacity of 300,000 tons. Relevant departments of Jilin City stated that during the “Twelfth Five-Year Plan” period, they will also invest 870 million yuan to focus on the construction of 17 key projects including biomass briquette, straw biomass central heating transformation, and biomass power generation, and strive to complete the project. Later, it replaces 410,000 tons of standard coal every year.

ABC Machinery's sawdust pelletizer machine and wood pellet maker are both energy-saving and environmentally friendly. Our company guarantees product quality and will definitely provide you with the most satisfactory service!

The working process of flat mould granulator and the granule forming mechanism

 According to the motion state of the executive parts, flat die animal feed making machine has three kinds of moving roller type, moving mode and die roller double moving type. The last two kinds are commonly used in small chicken feed making machine, while larger models generally use moving roller type. According to the shape of the grinding roller, it can be divided into two kinds: cone roller and straight roller. The working principle of straight-roll moving-roll poultry feed production machine is shown in Figure 1: the motor drives the spindle through the reducer, which drives the grinding roller, and the grinding roller revolves around the spindle and rotates around the grinding roller shaft. Biomass, when the particles are processed raw material is fed into flat die machine feeding chamber, under the common role of distributor and scraper evenly on the flat die, driven spindle roller continuous rolled material layer, squeezing material into the die, material in the die hole forming type, such as process, after a certain time in cylindrical form being squeezed out, rotating knife cutting the material, the formation of particles, The granules are sent out by the sweep plate.

Biomass raw materials mainly contain cellulose, hemicellulose, lignin and other substances, and the forming mechanism between the die rollers of the poultry feed making machine is as follows (see Figure 2) :Feeding zone of the material under the action of gravity is clingy on flat die, when the roller rolling forward, deformation of material into the compression zone, then by extrusion, raw materials entering the particles, the gap between the air gap is expelled, each other between the particle position constantly updated, all gradually larger gap between particles was dominated by particles that can get into. With roller continue rolling, by compaction of raw materials into the extrusion area, part of the wedge area, die cone hole part and the first half belong to extrusion area, within the area, the pressure continues to increase, the particle itself deformation and plastic flow occurs, the perpendicular to the direction of maximum principal stress is extended, and continue to pack around the smaller gap, Due to the friction between the roller and the material effect intensifies and produce a lot of calories, which can soften, raw materials containing lignin adhesive force increases, the softening of the joint action of cellulose in the lignin and biomass, biomass forming gradually, then part of the residual stress in storage within the forming block and combined with solid particles but not very stable. The forming block enters the mold retaining section of the die hole under the action of extrusion, in which the residual stress which is not conducive to shape keeping is eliminated and the particles are shaped.

Technical guidance about feed pellet machine

The influence of the bearing on the feed pellet machine

When we use the feed pellet machine, we must be reasonable. The premonition of the feed pellet machine failure is the noise. The problem that often occurs in the feed pellet machine is that the bearing is damaged. We will obviously feel that the feed pellet machine itself has a big problem. Shaking or a lot of parts of itself have stopped rotating, these are all indicating that the bearing has a problem. This phenomenon is often caused by excessive operation, and running too fast can also cause this problem.

Today, with the rapid development of high and new technology, it is impossible for an animal feed business without innovative technology. To win a stable development, you must have a certain strength and endurance. At present, due to market demand, there are various types and forms of pellet machines. As a professional manufacturer of pellet machines, ABC Machinery constantly listens to the opinions and requirements of entrepreneurs. According to the current market situation, we can manufacture pellet machines that meet the market and can be loved by entrepreneurs. We can provide customers according to customer requirements. Build a pellet machine.

ABC Machinery specializes in the production of cattle feed machine, poultry feed making machine, wood pellet machine and rod making machines. More products are available: www.gcmec.com.

Several data should be mastered when debugging feed pellet machine

In animal feed business, the key equipment is feed pellet machine. Before debugging before biomass pellet machine to clean, cleared when installing leaving stone and slag inclusions and steam pipeline system used to check whether it has good functions of decompression and hydrophobic, to ensure that the required when the granulating dry saturated steam conditioning, and can guarantee the pressure reducing valve has 0.058 0.4 MPA steam. Before starting the feed pellet machine, the distance between the pressure roller and the ring mold must be adjusted. Generally, the pressure roller seems to rotate when the ring mold is rotated. It must not make the distance between the ring mold and the pressure roller too small, leading to direct friction. There is also the operation of poultry feed making machine should not make the feeding amount of the moment to reach the maximum, should be added a little material, while adding a little steam about 5-10 minutes to make the feeding amount to reach the ideal value.

ABC Machinery specializes in the production of wood pellet machines, cattle feed machine and bar making machines. 

What are the raw materials that can be used in the wood pellet machine?

 Sawdust pellet machine may not be unfamiliar to everyone. The so-called wood pellet machine is used to make wood chips, etc. into biomass fuel pellets, which can be used as fuel. The production raw materials of the wood pellet machine are some waste materials in daily life, and the reuse of resources is realized through processing. But for the wood pellet machine, not all production waste can produce pellets. Here is an introduction to the raw material sources and requirements of the wood pellet machine to help you better use the poultry feed making machine.

Crop residues: The crop residues include cotton stalks, wheat straw, rice straw, corn stalks, corn cobs, and other grain stalks. The so-called "crop residues" can be used as raw materials for energy production, but also have other uses. For example, corncobs can be used as the main raw material for the production of chemical products such as xylitol and furfural; corn stalks, wheat oranges, cotton stalks Various straws can be processed and mixed with resin to make fiber boards; straws can also be directly returned to the field as fertilizer.
2. Sawdust under the band saw: The sawdust under the band saw has the best granularity, the production of particles is stable, the particles are smooth, the hardness is high, and the energy consumption is small.
3. Small shavings in furniture factories: Because the particles are relatively large, it is not easy to enter the wood pellet machine, so it is easy to block, so the shavings need to be crushed before use.

4. Sand powder in board factories and furniture factories: Sand powder has a lighter specific gravity, it is not easy to enter the wood pellet machine, and is easy to block. It is recommended to mix wood chips together to pellet, and the ratio can be about 50% to achieve the best effect.
5. Wooden board and wood chip trim: The wood board and wood chip trim must be crushed before use.
6. Fibrous materials: For fibrous materials, the length of the fiber should be controlled. Generally, the length should not exceed 5mm.
The use of wood pellet machine not only solves the problem of waste storage, but also brings new benefits. However, the feed pellet mill has requirements for raw materials, and only by meeting these raw material requirements can better pellets be produced.

What is the reason for the uneven output of the feed pellet machine?

The feed pellet machine is currently the most widely used livestock feed manufacturing machine. Because the products it manufactures are easy to store, transport and feed, it is loved by the majority of farmers. However, the feed pellet machine sometimes occurs during use, such as the pellets containing more powder, the size of the pellets produced is not uniform, and the pelleting machinery does not discharge these common problems. Farmers or feed processing plants should understand some simple failure causes in the daily use of machinery, and be able to take corresponding measures to remedy them in time.

1. There is a problem with the blade and gear of the poultry feed production machine. The formation of feed pellets mainly relies on the rotation of the pellet machine gear to drive the blades to cut pellets. Once the gears or blades are eliminated, the size of the cut feed particles will be uneven.

2. There is a problem with the motor. The motor equipped with the poultry feed making machine is a motor that is compatible with its rated power. Once it is damaged in the working process or the working power is unstable, it will not be able to pelletize or the pelleting will be uneven.

3. Operational problems. Irregular operation of operators will also cause uneven pellets in cattle feed manufacturing plant. For example, the granulation powder contains a large amount of water, which prevents the feed pellets from being formed, or they are easy to crack when exposed to cold wind after forming. If this situation is encountered, the operator should calmly analyze, find out the cause, and make timely remedies. So as not to affect the pelleting output and cause corresponding economic losses.

Sawdust granulator complete production line

 

ABC Machinery can provide a full set of wood pellet plant and production equipment, including the screening of raw materials, transport, grinding, drying, mixing, granulation, cooling, dust removal, packaging and other links, easy to operate, stable performance, easy maintenance. The whole line has a high degree of automation, the feeding amount of raw materials does not need manual control, pulverizer, dryer, gemco pellet mill and so on adopt frequency modulation feeding, the finished product is automatically weighed. The production line adopts imported noise reduction equipment and pulse dust removal system with noise volume less than 80 dB and dust degree less than 50mg/m3.

First of all, the production of pto driven pellet mill depends on what kind of raw materials are in your hand. If you take sawdust and shavings as raw materials, the size must be able to pass through the screen hole of about 8mm-12mm. If the branches and some waste boards in your hand must have been crushed or even need to be sliced to improve the production capacity. We require 10% to 16% water, and no more than 2 to 4% water. If the water is too much, we will need to equip you with drying equipment. If the water is too small, it is necessary to mix wood chips with relatively high water content in proportion to appropriate water content.

To sum up, the configuration of sawdust production line can be divided into slicing section, drying moisture pretreatment section, mixing buffer section, particle section, packaging section and the supporting electrical control system, dust treatment system, transport system, temperature control system and other major projects. In the granulator main machine, we use the circular mold granulator, called circular mold granulator, which is composed of vertical circular mold and internal drum, pressure on the circular mold (circular mold).The material in the delivery system enters the center of the particle chamber through a vane propeller. In the pellet chamber, the drum (press roller and spindle) is stationary, and the die (ring die) is moving, similar to the washing machine. The raw material is first passed through a rotating mold and then extruded by a roller. Circular mould sawdust particle machine will not appear the cylinder is not uniform, and because the distance between inside and outside is equal, will not appear wear. It is more suitable for mass production. For one thing, the loss value of roller and mold is relatively low. Second, it is more energy efficient. Due to the extra friction caused by the roller sliding, the flat mold granulator needs to consume more energy. However, the additional friction does not have only negative effects, because friction generates heat, which is beneficial for particle production. But too much heat reduces productivity, so we increase the temperature control system to keep the temperature in the particle room constant. ABC Machinery sales of wood pelletizer, biomass granule machine accessories such as sawdust granule machine.

Factors affecting the service life of straw pellet machine

ABC Machinery is mainly engaged in high-quality straw pellet machine, wood pellet plant and other equipment(rotary drum dryer, pellet packing machine). The wood pellet making machine is made of crop straw or sawdust as raw materials, and is pressed into cylindrical pellets by the straw pellet machine.

Factors affecting the life of gemco pellet mill
1. The moisture of the material is too low, the hardness of the processed object is high, and the power consumption during processing is large, which increases the production cost of the enterprise and reduces the service life of the straw pellet machine. If the moisture is too large, it is not easy to crush and increases the impact of the hammer The number of times, at the same time, heat is generated due to the friction of the material and the impact of the hammer, which evaporates the internal moisture of the processing object, the evaporated moisture and the crushed fine powder form a paste and block the sieve, which reduces the discharge of the crusher. The moisture of grains, corn, etc. is controlled below 14%.

2. A permanent magnet cylinder or iron remover can be installed at the feed inlet of the machine, so as not to affect the service life of the pressure wheel, mold and central shaft. The temperature of the straw particles during the extrusion process is as high as 50-85°C, and the pressure wheel is running it is under strong driving force during work, but lacks the necessary and effective dust protection device, so the bearings must be cleaned every 2-5 working days, and high temperature grease must be added. The main shaft of the commercial wood pellet mill every other month after cleaning and refueling, the gear box should be cleaned and maintained at intervals of half a year, and the screw tightening and replacement of the transmission part should be carried out at any time.

3. When the material pressing is about to end, mix a little wheat hull with edible oil and put it into the machine. After 1-2 minutes of pressing, the machine is shut down to fill the mold hole with oil so that it can be put into production next time. It also saves man-hours. After the straw pellet machine stops, loosen the pressure wheel adjustment screw and remove the residual material.

The above three factors are the main factors affecting the service life of the straw pellet machine. On the other hand, the use of straw pellet machine is gradually expanding.

The difference between small sawdust granulator and feed granulator

Small sawdust particles machine is a lot of use in more than a decade ago, at that time the main is to use a new type of animal feed mill, because at that time many do feed manufacturers need to feed and then crushed granules, on the one hand, convenient to store, on the other hand feed particles are small and convenient, is advantageous to the animal digestion and absorption, is very popular with breeding users. So at that time the feed pellet machine is very popular, the sale is very popular and thus spawned a large number of feed pellet machine manufacturers.

In recent years, with the promotion of low-carbon and environmental protection in China, more and more places have begun to give up traditional coal as the raw material for combustion, and use sawdust or straw particles as the raw material for new energy. The demand for sawdust particles is most prominent in large power plants. On current trends, supply still outstrips supply. Under this environment, the sale of small sawdust granulator also once popular, in order to have better income, there are many traditional pellet feed mill manufacturers, give up the basic line of responsibility, feed granulator sold to the user to suppress sawdust particles. However, sawdust particles are much lighter than feed particles, more difficult to press than feed particles, so the traditional poultry feed production process machine is very difficult to suppress sawdust particles, and because of the market needs of the pressure, high wear, the service life of the machine is also very short.

We also remind everyone here, when buying chicken feed production machine, must be clear about small sawdust granulator, or feed granulator. Avoid losing money. Choose Anyang GEMCO sawdust granulator, sawdust granulator, sawdust crusher is not wrong, both energy saving and environmental protection, our company guarantees the quality of production, will provide you with the most satisfactory service!