Wednesday, September 16, 2020

9 common problems of charcoal rod making machine

 1. Transverse cracks on the rod. Excessive moisture in the raw material will easily cause transverse cracks on the rod.
2. Reasons for longitudinal cracks of the rod: a. The temperature is too high. b. The screw inclination is too large; c. The abrasive tool is damaged. Solutions for longitudinal cracks: a. Lower the temperature; b. Repair the inclination to be as perpendicular to the axis as possible; c. Replace or repair.
3. Reasons for too low rod density: a. The temperature is too high; b. The screw pressure is small. If the heating temperature is too high or too low, the forming sleeve is seriously worn, the propeller angle is not consistent, and the raw material has too much moisture. The solution to the density of the rod is too small: a. Cool down; b. Reduce the screw angle and increase the screw pressure.


4. The reason for the low density at the center of the rod or scattered sawdust: the diameter of the root of the propeller shaft tip needs to be repaired and thickened. Misalignment of the shaft tip can also cause the above problems, and it needs to be corrected at high temperature.
5. Back-gassing of the wood briquette machine: It is manifested in that gas is sprayed out from the discharge port during production, mainly due to insufficient material supply. It may also be due to excessive moisture in the raw materials and insufficient heating temperature.
6. The charcoal briquetting plant appears "stuffy": the raw materials are mixed with large and hard impurities. If the voltage is low or the heating temperature is too low, the raw material may not dry. The former needs to be shut down to remove impurities. The latter must continue to warm up to soften the raw materials, or re-dry.


7. Reasons for the charcoal briquette making machine to fire: a. The material is too moist; b. The stick is dead. Improper temperature control, excessive moisture in raw materials, abrasion of the propeller, improper shaft tip, clogged vents, too large or too small screw in the head of the propeller, serious sleeve wear, etc. In this case, compare the above reasons one by one, and make adjustments after finding out the reasons. The solution of the briquette machine for sale firing: a. Adjust the drying temperature and dry the material; b. See the solution to the dead eye of the stick.
 8. Reasons for bar bending: uneven heating and excessive moisture in raw materials. The solution to bar bending: increase the temperature.
 9. Reasons for the flower stick: a. The screw is not repaired; b. The mold is worn; c. The raw material is low in lignin. The solution of the flower stick: a. Reduce the screw thread angle and increase the screw pressure; b. Replace or repair; c. Mix the raw materials with heavier specific gravity, or replace the raw materials and wait for the raw materials to ferment for one to two months before using.

Sawdust granulator complete production line

 

ABC Machinery can provide a full set of wood pellet plant and production equipment, including the screening of raw materials, transport, grinding, drying, mixing, granulation, cooling, dust removal, packaging and other links, easy to operate, stable performance, easy maintenance. The whole line has a high degree of automation, the feeding amount of raw materials does not need manual control, pulverizer, dryer, gemco pellet mill and so on adopt frequency modulation feeding, the finished product is automatically weighed. The production line adopts imported noise reduction equipment and pulse dust removal system with noise volume less than 80 dB and dust degree less than 50mg/m3.


First of all, the production of pto driven pellet mill depends on what kind of raw materials are in your hand. If you take sawdust and shavings as raw materials, the size must be able to pass through the screen hole of about 8mm-12mm. If the branches and some waste boards in your hand must have been crushed or even need to be sliced to improve the production capacity. We require 10% to 16% water, and no more than 2 to 4% water. If the water is too much, we will need to equip you with drying equipment. If the water is too small, it is necessary to mix wood chips with relatively high water content in proportion to appropriate water content.


To sum up, the configuration of sawdust production line can be divided into slicing section, drying moisture pretreatment section, mixing buffer section, particle section, packaging section and the supporting electrical control system, dust treatment system, transport system, temperature control system and other major projects. In the granulator main machine, we use the circular mold granulator, called circular mold granulator, which is composed of vertical circular mold and internal drum, pressure on the circular mold (circular mold).The material in the delivery system enters the center of the particle chamber through a vane propeller. In the pellet chamber, the drum (press roller and spindle) is stationary, and the die (ring die) is moving, similar to the washing machine. The raw material is first passed through a rotating mold and then extruded by a roller. Circular mould sawdust particle machine will not appear the cylinder is not uniform, and because the distance between inside and outside is equal, will not appear wear. It is more suitable for mass production. For one thing, the loss value of roller and mold is relatively low. Second, it is more energy efficient. Due to the extra friction caused by the roller sliding, the flat mold granulator needs to consume more energy. However, the additional friction does not have only negative effects, because friction generates heat, which is beneficial for particle production. But too much heat reduces productivity, so we increase the temperature control system to keep the temperature in the particle room constant. ABC Machinery sales of wood pelletizer, biomass granule machine accessories such as sawdust granule machine.

Tuesday, September 15, 2020

How to choose a cost-effective peanut sheller

 ABC Machinery is a manufacturer specializing in the production of soybean oil mill and its supporting equipment. As we all know, the peanut peeler is also an inseparable part of peanut oil. When customers purchase cooking oil machine, some will need to be equipped with a peanut peeler; In order to prevent customers from encountering scams when purchasing a peanut sheller separately, today I will tell you what functions a good peanut sheller should have, so that customers can use it as a reference when purchasing. Deceived.


The peanut shelling machine is a machine that removes the peanut shells and keeps the peanuts intact through a high-speed rotating body.
1. The hulling is clean and the productivity is high. For hulling machines with cleaning devices, higher cleanliness is also required.
2. Low loss rate and small broken rate. ③Simple structure, reliable use, convenient adjustment, low power consumption, certain versatility, can remove a variety of crops to improve the utilization rate of machinery.
2. Requirements for peanuts (skin fruit). Peanuts are suitable for dryness and wetness. If they are too dry, the breakage rate will be high, and if they are too wet, work efficiency will be affected. The peanuts (skins) stored in rural areas are generally dry. The following methods can be used to make them dry and wet.
3. Shelling in winter. Before shelling, spray about 10 kg of warm water on 50 kg of rind and cover with plastic film for about 10 hours, and then dry it in the sun for about 1 hour to start shelling. Use in other seasons. The plastic film covering time is about 6 hours, and the rest is the same.
4. Dried peanuts (skins) can be immersed in a large pool, immediately removed after soaking and covered with plastic film for about 1 day, and then dried in the sun, and begin to shell after drying and wet.


5. Requirements for voltage and choice of workplace. For a single-phase motor to work normally, the voltage must reach its rated voltage. In rural areas, there is generally only one transformer in a village, and households are scattered, and the wires and circuits used are not very standard, resulting in insufficient voltage for users far away from the transformer. Therefore, the workplace should choose a place closer to the transformer. ABC Machinery provides various grease equipment, such as: mustard oil extraction process machine, palm oil processing plant cost, vegetable oil making machine, etc.

Friday, August 21, 2020

How is the production efficiency of the biomass briquette plant affected?


When the production line of the sawdust briquette press is working, because multiple machines are produced at the same time, the feeding and discharging are automatically completed by the conveyor, which greatly reduces the human resources. As long as each rod making machine can be stably produced, it should not pursue the maximum output of a single machine. Let the machine run at full load, because the sugarcane bagasse charcoal machine is more sensitive to the moisture content of the material and the crushing particle size requirements under full load. If there is a certain difference from the normal requirements, the discharge molding will be unstable, resulting in manual labor. The adjustment increases the labor intensity of the control personnel, and the production of other machines will also be affected to a certain extent! Therefore, the load of each host machine in the straw briquetting plant should be controlled within the rated load, to avoid the occurrence of unstable machine production caused by full load or overload operation, in order to improve the production efficiency of the entire biomass briquette plant.


The mechanism charcoal equipment has certain requirements on the raw material itself and the moisture content of the raw material. The raw material has a high lignin content, and the carbon content of the produced charcoal is high. In addition, the rod making machine generally requires that the moisture of the raw material is between 5% and 12%. If the moisture is high, it needs to be dried first.

Machine charcoal equipment generally uses sawdust or rice husks as raw materials, neither of which needs to be crushed. Secondly, wood shavings, bamboo shavings, branches, wooden scraps, fruit shells, etc. are also good raw materials, but they need to be crushed first, and the requirements for the crusher are also relatively high.

Factors affecting the service life of straw pellet machine

ABC Machinery is mainly engaged in high-quality straw pellet machine, wood pellet plant and other equipment(rotary drum dryer, pellet packing machine). The wood pellet making machine is made of crop straw or sawdust as raw materials, and is pressed into cylindrical pellets by the straw pellet machine.


Factors affecting the life of gemco pellet mill
1. The moisture of the material is too low, the hardness of the processed object is high, and the power consumption during processing is large, which increases the production cost of the enterprise and reduces the service life of the straw pellet machine. If the moisture is too large, it is not easy to crush and increases the impact of the hammer The number of times, at the same time, heat is generated due to the friction of the material and the impact of the hammer, which evaporates the internal moisture of the processing object, the evaporated moisture and the crushed fine powder form a paste and block the sieve, which reduces the discharge of the crusher. The moisture of grains, corn, etc. is controlled below 14%.

2. A permanent magnet cylinder or iron remover can be installed at the feed inlet of the machine, so as not to affect the service life of the pressure wheel, mold and central shaft. The temperature of the straw particles during the extrusion process is as high as 50-85°C, and the pressure wheel is running it is under strong driving force during work, but lacks the necessary and effective dust protection device, so the bearings must be cleaned every 2-5 working days, and high temperature grease must be added. The main shaft of the commercial wood pellet mill every other month after cleaning and refueling, the gear box should be cleaned and maintained at intervals of half a year, and the screw tightening and replacement of the transmission part should be carried out at any time.

3. When the material pressing is about to end, mix a little wheat hull with edible oil and put it into the machine. After 1-2 minutes of pressing, the machine is shut down to fill the mold hole with oil so that it can be put into production next time. It also saves man-hours. After the straw pellet machine stops, loosen the pressure wheel adjustment screw and remove the residual material.


The above three factors are the main factors affecting the service life of the straw pellet machine. On the other hand, the use of straw pellet machine is gradually expanding.

Thursday, August 20, 2020

The difference between small sawdust granulator and feed granulator


Small sawdust particles machine is a lot of use in more than a decade ago, at that time the main is to use a new type of animal feed mill, because at that time many do feed manufacturers need to feed and then crushed granules, on the one hand, convenient to store, on the other hand feed particles are small and convenient, is advantageous to the animal digestion and absorption, is very popular with breeding users. So at that time the feed pellet machine is very popular, the sale is very popular and thus spawned a large number of feed pellet machine manufacturers.

In recent years, with the promotion of low-carbon and environmental protection in China, more and more places have begun to give up traditional coal as the raw material for combustion, and use sawdust or straw particles as the raw material for new energy. The demand for sawdust particles is most prominent in large power plants. On current trends, supply still outstrips supply. Under this environment, the sale of small sawdust granulator also once popular, in order to have better income, there are many traditional pellet feed mill manufacturers, give up the basic line of responsibility, feed granulator sold to the user to suppress sawdust particles. However, sawdust particles are much lighter than feed particles, more difficult to press than feed particles, so the traditional poultry feed production process machine is very difficult to suppress sawdust particles, and because of the market needs of the pressure, high wear, the service life of the machine is also very short.

We also remind everyone here, when buying chicken feed production machine, must be clear about small sawdust granulator, or feed granulator. Avoid losing money. Choose Anyang GEMCO sawdust granulator, sawdust granulator, sawdust crusher is not wrong, both energy saving and environmental protection, our company guarantees the quality of production, will provide you with the most satisfactory service!

Wednesday, July 15, 2020

Increasing demand for biomass briquette plant has become inevitable


Nowadays, environmental problems have become more and more a topic of concern to society, and the greenhouse effect has become more and more serious. As a substitute for coal-fired materials, biomass briquette plant have been widely used at home and abroad. Our company has successfully developed its own environmentally friendly and energy-saving wood chip rod making machine through this environmentally friendly product. Friends from all walks of life are welcome to visit purchase.

Sawdust rod making machines and rice husk charcoal making machine are mainly aimed at waste wood chips and straws, and these two types of materials are also the most produced in China, and are most urgently needed to be treated, construction waste, domestic waste, furniture industry every moment A large amount of waste wood will be generated. If these waste wood are directly discarded, it will not only cause pollution to the environment, but also greatly waste renewable resources. There are also straws, which produce a lot of straws in autumn every year. In the past, the people directly burned the straws, which not only wastes resources, but also greatly pollutes the environment. The disposal of crop straws has also been a concern of the country and local governments. In this case, a machine capable of processing wood chips and straws and turning them into valuables is particularly important, and the importance of wood shavings briquette maker and straw making machines at this time is revealed.

Demand for sawdust rod making machines increases: As the price of grain increases, the discarded crops, sawdust and straw can be reprocessed using sawdust rod making machines and straw rod making machines, and the pellets can be sent directly Go to power plants, replace coal, and use as new energy. This greatly reduces costs and is recognized by more and more customers.